1) Blast Furnace & LD Converter
(Basic Oxygen Furnace)
OR
Electric Arc Furnace
OR
Induction furnace having
2) Ladle refining furnace along with Argon purging system
3) Vacuum degassing furnace along with argon purging system
4) Continuous casting machine / bottom pouring casting facility. Continuous casting is permitted where applicable
5) Soaking pit / Pre heating furnace
6) Rolling Mill to maintain reduction ratio of 6:1
7) Annealing / Normalizing Furnace
PL SL FS MD DT OP END AT LK WH 28 CM
IS: 14181 (Part 1 to 3) :2002 Amendment no. 2, Reaffirmed 2013AS PER RELEVANT CLAUSE OF SPECIFICATIONAS PER RELEVANT CLAUSE OF SPECIFICATION
Specification
PL SL FS MD DT OP END AT LK WH 28 CM
IS: 14181 (Part 1 to 3) :2002 Amendment no. 2, Reaffirmed 2013AS PER RELEVANT CLAUSE OF SPECIFICATIONAS PER RELEVANT CLAUSE OF SPECIFICATION
Drawing no.
Manufacturing Technology
as per attached list (Manufacturing Technology Files )
PL.SL.FS.MD.DT.OP.END AT LK OG 28 CM IS: 14181 (Part 1 to 3) :2002 Amendment no. 2, Reaffirmed 2013AS PER RELEVANT CLAUSE OF SPECIFICATIONAS PER RELEVANT CLAUSE OF SPECIFICATION
Specification
PL.SL.FS.MD.DT.OP.END AT LK OG 28 CM IS: 14181 (Part 1 to 3) :2002 Amendment no. 2, Reaffirmed 2013AS PER RELEVANT CLAUSE OF SPECIFICATIONAS PER RELEVANT CLAUSE OF SPECIFICATION
Drawing no.
Manufacturing Technology
as per attached list (Manufacturing Technology Files )
PLASTIC SLIDE FASTENER OPEN END MEDIUM SPECIAL DUTY WHITE 62CM. SPECIFICATION:-IS:14181(PART 1-3) 2002 REAFFIRMED-2013.AS PER RELEVANT CLAUSE OF SPECIFICATION.AS PER RELEVANT CLAUSE OF SPECIFICATION
Specification
PLASTIC SLIDE FASTENER OPEN END MEDIUM SPECIAL DUTY WHITE 62CM. SPECIFICATION:-IS:14181(PART 1-3) 2002 REAFFIRMED-2013.AS PER RELEVANT CLAUSE OF SPECIFICATION.AS PER RELEVANT CLAUSE OF SPECIFICATION
Drawing no.
Manufacturing Technology
as per attached list (Manufacturing Technology Files )
PLASTIC SLIDE FASTENER OPEN END MEDIUM SPECIAL DUTY WHITE 58CM. SPECIFICATION:- IS:14181(PART 1-3) 2002 REAFFIRMED-2013.AS PER RELEVANT CLAUSE OF SPECIFICATION.AS PER RELEVANT CLAUSE OF SPECIFICATION
Specification
PLASTIC SLIDE FASTENER OPEN END MEDIUM SPECIAL DUTY WHITE 58CM. SPECIFICATION:- IS:14181(PART 1-3) 2002 REAFFIRMED-2013.AS PER RELEVANT CLAUSE OF SPECIFICATION.AS PER RELEVANT CLAUSE OF SPECIFICATION
Drawing no.
Manufacturing Technology
as per attached list (Manufacturing Technology Files )
PLASTIC SLIDE FASTENER OPEN END MEDIUM SPECIAL DUTY WHITE 54 CM. SPECIFICATION:- IS:14181(PART 1-3) 2002 REAFFIRMED:-2013.AS PER RELEVANT CLAUSE OF SPECIFICATION.AS PER RELEVANT CLAUSE OF SPECIFICATION
Specification
PLASTIC SLIDE FASTENER OPEN END MEDIUM SPECIAL DUTY WHITE 54 CM. SPECIFICATION:- IS:14181(PART 1-3) 2002 REAFFIRMED:-2013.AS PER RELEVANT CLAUSE OF SPECIFICATION.AS PER RELEVANT CLAUSE OF SPECIFICATION
Drawing no.
Manufacturing Technology
as per attached list (Manufacturing Technology Files )
PLASTIC SLIDE FASTENER OPEN END MEDIUM SPECIAL DUTY WHITE 76CM. SPECIFICATION:- IS:14181(PART 1-3) 2002 REAFFIRMED-2013.AS PER RELEVANT CLAUSE OF SPECIFICATION.AS PER RELEVANT CLAUSE OF SPECIFICATION
Specification
PLASTIC SLIDE FASTENER OPEN END MEDIUM SPECIAL DUTY WHITE 76CM. SPECIFICATION:- IS:14181(PART 1-3) 2002 REAFFIRMED-2013.AS PER RELEVANT CLAUSE OF SPECIFICATION.AS PER RELEVANT CLAUSE OF SPECIFICATION
Drawing no.
Manufacturing Technology
as per attached list (Manufacturing Technology Files )
PLASTIC SLIDE FASTENER OPEN END MEDIUM SPECIAL DUTY WHITE 72 CM. SPECIFICATION:- IS:14181(PART 1-3): 2002 REAFFIRMED-2013.AS PER RELEVANT CLAUSE OF SPECIFICATION.AS PER RELEVANT CLAUSE OF SPECIFICATION
Specification
PLASTIC SLIDE FASTENER OPEN END MEDIUM SPECIAL DUTY WHITE 72 CM. SPECIFICATION:- IS:14181(PART 1-3): 2002 REAFFIRMED-2013.AS PER RELEVANT CLAUSE OF SPECIFICATION.AS PER RELEVANT CLAUSE OF SPECIFICATION
Drawing no.
Manufacturing Technology
as per attached list (Manufacturing Technology Files )
PLASTIC SLIDE FASTNER OPEN END MEDIUM SPECIAL DUTY WHITE 66CM. SPECIFICATION:- IS:14181 (PART 1-3): 2002 REAFFIRMED-2013.AS PER RELEVANT CLAUSE OF SPECIFICATION.AS PER RELEVANT CLAUSE OF SPECIFICATION
Specification
PLASTIC SLIDE FASTNER OPEN END MEDIUM SPECIAL DUTY WHITE 66CM. SPECIFICATION:- IS:14181 (PART 1-3): 2002 REAFFIRMED-2013.AS PER RELEVANT CLAUSE OF SPECIFICATION.AS PER RELEVANT CLAUSE OF SPECIFICATION
Drawing no.
Manufacturing Technology
as per attached list (Manufacturing Technology Files )
PLASTIC SLIDE FASTENER HEAVY DUTY OPEN END REVERSIBLE SLIDEROG 80 CM.SPECN NO. IS:14181(PART 1-3):-2002 Reaffirmed-2013.AS PER RELEVANT CLAUSE OF SPECIFICATION.AS PER RELEVANT CLAUSE OF SPECIFICATION
Specification
PLASTIC SLIDE FASTENER HEAVY DUTY OPEN END REVERSIBLE SLIDEROG 80 CM.SPECN NO. IS:14181(PART 1-3):-2002 Reaffirmed-2013.AS PER RELEVANT CLAUSE OF SPECIFICATION.AS PER RELEVANT CLAUSE OF SPECIFICATION
Drawing no.
Manufacturing Technology
as per attached list (Manufacturing Technology Files )
PLASTIC SLIDE FASTENER HEAVY DUTY OPEN END REVERSIBLE SLIDER OG 76 CM. SPECN NO. IS:14181(PART 1-3):-2002 Reaffirmed-2013.AS PER RELEVANT CLAUSE OF SPECIFICATION.AS PER RELEVANT CLAUSE OF SPECIFICATION
Specification
PLASTIC SLIDE FASTENER HEAVY DUTY OPEN END REVERSIBLE SLIDER OG 76 CM. SPECN NO. IS:14181(PART 1-3):-2002 Reaffirmed-2013.AS PER RELEVANT CLAUSE OF SPECIFICATION.AS PER RELEVANT CLAUSE OF SPECIFICATION
Drawing no.
Manufacturing Technology
as per attached list (Manufacturing Technology Files )
PLASTIC SLIDE FASTENER HEAVY DUTY OPEN END REVERSIBLE SLIDER OG 72 CM. SPECN NO.IS:14181(PART 1-3):- 2002 Reaffirmed-2013.AS PER RELEVANT CLAUSE OF SPECIFICATION.AS PER RELEVANT CLAUSE OF SPECIFICATION
Specification
PLASTIC SLIDE FASTENER HEAVY DUTY OPEN END REVERSIBLE SLIDER OG 72 CM. SPECN NO.IS:14181(PART 1-3):- 2002 Reaffirmed-2013.AS PER RELEVANT CLAUSE OF SPECIFICATION.AS PER RELEVANT CLAUSE OF SPECIFICATION
Drawing no.
Manufacturing Technology
as per attached list (Manufacturing Technology Files)
PLASTIC SLIDE FASTENER OF MEDIUM SPECIAL DUTY OPEN END WHITE 28 CMS
Specification
PLASTIC SLIDE FASTENER OF MEDIUM SPECIAL DUTY OPEN END WHITE28 CMS.IS: 14181 (Part 1 to 3)Amendment no. 2, Reaffirmed 2013AS PER RELEVANT CLAUSE OF SPECIFICATIONAS PER RELEVANT CLAUSE OF SPECIFICATION
Drawing no.
Manufacturing Technology
as per attached list (Manufacturing Technology Files )
COPPER SHEET TO SPECIFICATION DPRLM 3 M1 TY 48-21-664-79 (OR) IS 191 (PART 4) : 1980 (REAFFIRMATION 2006) GR CATHODE COPPER SIZE :THICKNESS 5(-0.26 MM) X WIDTH 60(+2 MM) X 600 MM LONG
Specification
COPPER SHEET TO SPECIFICATION DPRLM 3 M1 TY 48-21-664-79 (OR) IS 191 (PART 4) : 1980 (REAFFIRMATION 2006) GR CATHODE COPPER SIZE :THICKNESS 5(-0.26 MM) X WIDTH 60(+2 MM) X 600 MM LONG
COPPER SHEET TO SPECIFICATION DPRLM 6 M1 TY 48-21-664-79 (OR) IS 191(PART 4) :1980 (REAFFIRMATION 2006) GR CATHODE COPPER SIZE: THICKNESS 6 (-0.26 MM) X WIDTH 142 (+2 MM) X 600 MM LONG
Specification
COPPER SHEET TO SPECIFICATION DPRLM 6 M1 TY 48-21-664-79 (OR) IS 191(PART 4) :1980 (REAFFIRMATION 2006) GR CATHODE COPPER SIZE: THICKNESS 6 (-0.26 MM) X WIDTH 142 (+2 MM) X 600 MM LONG
STEEL BAR CARBON 1117 LEADED COLD FINISHED ASTM A 108 OR STEEL WIRE CARBON COLD FINISHED 1035 SPECN QQ-W 451 OR 4431 LATEST ISSUE GR 14C 14S 14 IN COLD DRAWN COND OR BS 970 PT I 1983 GR 080 M40 IN COLD DRAWN COND TO SIZE: 4.5 +/-0.1 MM DIA IN STRAIGHT LENGTH OF 2-3 METRES
Specification
STEEL BAR CARBON 1117 LEADED COLD FINISHED ASTM A 108 OR STEEL WIRE CARBON COLD FINISHED 1035 SPECN QQ-W-451 OR 4431(LATEST ISSUE) GR 14C 14S 14 IN COLD DRAWN COND OR BS 970 PT I 1983 GR 080 M40 IN COLD DRAWN COND TO SIZE: 4.5 +/-0.1 MM DIA IN STRAIGHT LENGTH OF 2-3 METRES
STEEL LEADED BAR 1137 ASTM-A 108 WITH ROCKWELL HARDNESS RHC 30-45 OR STEEL GRADE 40C15S12-IS 4431 (LATEST ISSUE) TO ACHIEVE HARDNESS HRC 30-45 SIZE :6.5 +/-0.1 MM DIA IN STRAIGHT LENGTH OF 2-3 METRES
Specification
STEEL LEADED BAR 1137 ASTM-A 108 WITH ROCKWELL HARDNESS RHC 30-45 OR STEEL GRADE 40C15S12-IS 4431 (LATEST ISSUE) TO ACHIEVE HARDNESS HRC 30-45 SIZE :6.5 +/-0.1 MM DIA IN STRAIGHT LENGTH OF 2-3 METRES
STEEL BAR CARBON COLD FIN 1137 (LEADED) SPECN ASTM A 108 OR ST. BAR HOT ROLLED ALLOY GR. 4037 ASTM A322 WITH MIN. ROCKWELL HARD. RHC 35 -45 OR BS970 (LATEST ISSUE) PT1 1983 GR. 605 M36 IN V COND WITH RH 35-45 OR IS 4431 (LATEST ISSUE) DESIGN 40 C 15S 12 TO ACHIEVE HARD. HRC 35-45 SZ 11 +/-0.1 MM DIA IN 2-3 MTR ST. LENGTH
Specification
STEEL BAR CARBON COLD FIN 1137 (LEADED) SPECN ASTM A 108 OR ST. BAR HOT ROLLED ALLOY GR. 4037 ASTM A322 WITH MIN. ROCKWELL HARD. RHC 35 -45 OR BS970 (LATEST ISSUE) PT1 1983 GR. 605 M36 IN V COND WITH RH 35-45 OR IS 4431 (LATEST ISSUE) DESIGN 40 C 15S 12 TO ACHIEVE HARD. HRC 35-45 SZ 11 +/-0.1 MM DIA IN 2-3 MTR ST. LENGTH
ST.SQ.100 MM TO SPCN.BS:3S144-95(99)GD S-144D MATL PROCESSED
THROUGH LFVD WITH CAL.SILICATE TREATMENT.% OF SULPHUR & PHO-
SPHORUS NOT EXCEED 0.015 & 0.03.AS PER IS:4163-82 INCLUSION
RATING NOT EXCEED THE FOLLOWING LIMIT THN./THK.SULPHIDE1.5-1
ALUMINA:1.5-1,SILICATE:1.5-1,GLOBULAR OXIDE:2.0-1
Specification
ST.SQ.100 MM TO SPCN.BS:3S144-95(99)GD S-144D MATL PROCESSED
THROUGH LFVD WITH CAL.SILICATE TREATMENT.% OF SULPHUR & PHO-
SPHORUS NOT EXCEED 0.015 & 0.03.AS PER IS:4163-82 INCLUSION
RATING NOT EXCEED THE FOLLOWING LIMIT THN./THK.SULPHIDE1.5-1
ALUMINA:1.5-1,SILICATE:1.5-1,GLOBULAR OXIDE:2.0-1
"1. Horizontal Boring Machine 2. Lathe/turning (CNC or manual) machine having suitable dimensions (Bed Length/Chuck Dia.) to accommodate the job. All the necessary 3. CNC Turing Centre of minimum 4m bed length and having:
a. Swing over carriage wings: 600 mm,
b. Turning over cross slide: 500 mm.
attachments i.e. Steady Rest, Revolving centre etc. of suitable dimensions required for machining of the components"
c. Chuck dia. : 500 mm d. Anti- vibration boring bar of suitable length to finish inside machining 4. Slotting machine/milling machine/Radial drill machine. 5. Welding Machine (Arc/Gas). 6. Facility for measuring of wall thickness (Ultrasonic Thickness Gauge machine/open ended caliper) and other measuring equipment
MANUFACTURING OF HIGH MANGANESE STEEL CASTING OF TRACK SHOE TO DRAWING NO. 613-44-030-4A DULY HEAT TREATED,DRIFTED/MACHINED. CASTINGS ARE TO BE SUPPLIED IN FINISHED DRIFTED/MACHINED. CASTINGS ARE TO BE SUPPLIED IN FINISHED CONDITION AS PER ANNEXURE 'A'.
Induction furnace of minimum 500 kg capacity.Any type sand moulding line and core making process Heat Treatment Furnace, preferably Drop Bottom Quench Furnace to achieve the desired microstructure and properties.
Pull type hydraulic Drifting/Broaching Machine of minimum 30 T capacity having 1000 mm stroke length minimum.
TESTING FACILITIES AS PER ANNEXURE ‘A’ “TECHNICAL REQUIREMENTS FOR MANUFACTURING HEAT TREATMENT, DRIFTING/MACHINING AND MECHANICAL TESTING OF TRACK SHOE CASTING TO DRAWGING NO. 613-44-030-4A”. Spectrometer for testing the chemical composition of high manganese steel.
BOLT TO DRAWING NUMBER 219-35-158 (M27 X 1.5-6G) {CQA(HV)} TECHNICAL REQUIREMENTS AS PER GOST 4543-71, OST 3 4704-80,GOST 9454-78, 520 TY 1, GOST 1759.0-87, GOST 8479-70, GOST 9454-78, 520 TY 1, GOST 1759.0-87, GOST 8479-70, GOST 7505-89 PROCESS SHEETS- HOT UP SETTING, HIGH TEMPERING, ISOTHERMAL HARDENING, CADMIUM COATING.
TECHNICAL REQUIREMENTS AS PER GOST 4543-71, OST 3 4704-80,GOST 9454-78, 520 TY 1, GOST 1759.0-87, GOST 8479-70, GOST 9454-78, 520 TY 1, GOST 1759.0-87, GOST 8479-70, GOST 7505-89 PROCESS SHEETS- HOT UP SETTING, HIGH TEMPERING, ISOTHERMAL HARDENING, CADMIUM COATING.
BOLT TO DRAWING NUMBER 172.55.026 (M20 x 1.5-6G){CQA(HV)}TECHNICAL REQUIREMENTS AS PER GOST 4543-71, OST 3 4704-80,GOST 9454-78, 520 TY 1, GOST 1759.0-87 PROCESS SHEETS- HOT SETTING, HIGH TEMPERING, ISOTHERMAL HARDENING, CADMIUM COATING.
TECHNICAL REQUIREMENTS AS PER GOST 4543-71, OST 3 4704-80,GOST 9454-78, 520 TY 1, GOST 1759.0-87 PROCESS SHEETS- HOT SETTING, HIGH TEMPERING, ISOTHERMAL HARDENING, CADMIUM COATING.